High-Quality Silicon Nitride Ceramic Bearing Ball Manufacturers, Factory

General Character

Feature

BNS Ceramic Ball bearings made of silicon nitride, silicon carbide, zirconia oxide and alumina oxide are kept in our stock series. They are advantageous in having a longer service life, lower friction resistance, higher seizure resistance, higher corrosion resistance, higher rigidity, higher temperature resistance ( up to 800C) lightweight (40% of bearing steel), non magnetic, and insulated. They can be used even in an extra high – vacuum environment.

Product Description

Physical Properties

Item Density Coefficient Elasticity Modulus Poisson’s Ratio Hardness (HV) Hardness (HRC) Bending Strength Compressive Strength
Unit g/cm3 10-6/k Gpa - - - Mpa Mpa
Si3N4 3.23 3.2 300-320 0.26 1500-1800 75-80 200 1400
Item Fracture Toughness Thermal Conductivity Electrical Resistivity Highest Temp Acid and Alkali Corrosion Resistance Stress Cycles (50% failure probability)
Unit Mpa·m1/2 W/mk Ω·mm2/m ℃ - Times
Si3N4 6.0-7.0 18 1018 800 Strong 107-109
Item Dimensions Stability Centrifugal Force Non-lubrication Friction Magnetism Rolling Contact Fatigue Failure Mode
Unit - - - - -
Si3N4 Change with temp is small Small Small None Peel Off

Comparison & Hardness Details

Comparison of Silicon Nitride Bearing Properties

Silicon nitride bearing hardness is exceptionally high. Below are the detailed insights into its hardness metrics and material characteristics:

Hardness Value

The hardness of silicon nitride bearings reaches a very high level. For instance, the Vickers hardness of silicon nitride ceramic balls can reach 15-16 GPa, while the Rockwell hardness is typically between 1800-2200, far exceeding traditional metal bearings.

Hardness & Material Properties

High hardness stems from its diamond-like crystal structure, optimized preparation processes, and fine grain size. Excellent crystallinity and clear grain boundaries yield higher overall material hardness.

Hardness & Practical Application

Widely utilized in demanding industries like automotive engineering. Withstanding high speeds and elevated temperatures up to 2000 HV, it resists wear and thermal expansion during braking to extend component service life.

Hardness & Wear Resistance

Extreme hardness is directly linked to superior wear resistance. Silicon nitride bearings significantly lower wear rates and extend operational lifespans, making them ideal for heavy-duty friction environments.

Summary: The ultra-high hardness of silicon nitride bearings is one of its most vital high-performance characteristics, unlocking broad application prospects across rigorous industrial sectors.

Frequently Asked Questions (FAQ)

Q What is the hardness level of Silicon Nitride (Si3N4) bearings?

Silicon Nitride (Si3N4) bearings offer exceptional hardness, reaching 15-16 GPa (Vickers hardness) for ceramic balls and 75-80 HRC (or up to 1800-2200 HV), vastly outperforming standard metal bearings.

Q What are the key physical properties of Si3N4 ceramic bearings?

Si3N4 features a density of 3.23 g/cm³, elasticity modulus of 300-320 GPa, compressive strength of 1400 MPa, and can operate continuously at temperatures up to 800 ℃.

Q How does high hardness benefit practical industrial applications?

In applications like high-speed automotive braking or aerospace systems, high hardness minimizes wear and thermal expansion, resulting in reduced maintenance and significantly longer service life.

Q Are Silicon Nitride bearings resistant to chemical corrosion?

Yes, Silicon Nitride bearings exhibit strong performance against acid and alkali corrosion, making them suitable for aggressive chemical environments.

Q Do Silicon Nitride bearings possess magnetic properties?

No, Silicon Nitride ceramic material is non-magnetic, making it ideal for non-magnetic or sensitive electromagnetic applications.

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