China High-Purity Zirconia Grinding Media for Fine Chemicals Processing Supplier, Factories

The acid and alkali resistance of zirconia ceramics is relatively balanced. Zirconia itself is a very stable metal oxide, and its chemical bond (Zr-O bond) is very strong, which makes it have good inertness to most dilute acids and concentrated acids at room temperature. 

Product Description

The acid and alkali resistance of zirconia ceramics is relatively balanced. Zirconia itself is a very stable metal oxide, and its chemical bond (Zr-O bond) is very strong, which makes it have good inertness to most dilute acids and concentrated acids at room temperature. It is difficult for acids to react with it. Zirconia ceramics can be used under normal conditions in medium-strong acid or medium-strong alkali environments without any problem. However, it is not resistant to high-strength acids and alkalis. If the usage environment is a solution of salt acid with a concentration exceeding 1:9, or a solution of sodium hydroxide with a concentration greater than 10%, zirconia ceramics will still have obvious corrosion.
For most inorganic acids and organic acids at room temperature or medium-low temperatures, whether it is hydrochloric acid, nitric acid, sulfuric acid (medium-low concentration), phosphoric acid, or organic acids such as acetic acid, 95% zirconia beads show excellent corrosion resistance. This is an important reason for its wide application in the grinding and dispersion industries, especially in applications that are sensitive to metal ion contamination such as paints, inks, dyes, pesticides, electronic ceramics, etc.
Zirconia ceramics itself has properties of being wear-resistant, acid and alkali corrosion-resistant, high-temperature resistant, and good insulation. Because this raw material is relatively cheap and easily obtainable, it is widely used in multiple industries such as chemical engineering, electronics, refractory materials, machinery, etc.
Product Specifications
Parameter Specification Remarks
Material Composition ZrO₂ ≥95%, Y₂O₃ 3–8 mol% Yttria-stabilized for structural stability
Impurity Content Fe₂O₃ ≤0.02%, SiO₂ ≤0.03%, Al₂O₃ ≤0.03% Meets fine chemical purity standards
Vickers Hardness (HV) 1250–1450 Measured at 25°C, ensuring wear resistance
Density (g/cm³) 6.0–6.1 Optimized for high-efficiency grinding
Wear Rate ≤0.002%/1000 hours Tested in horizontal sand mill (2000 rpm)
Diameter Range 0.1 mm – 10 mm Custom sizes available for specific processes
Sphericity ≤0.005 mm Ensures uniform grinding and low equipment wear
Surface Roughness (Ra) ≤0.05 μm Reduces particle adhesion and contamination
Operating Temperature Range -50°C – 800°C Stable in high-temperature grinding processes
Chemical Resistance Resistant to organic solvents, acids (pH≥2), alkalis (pH≤12); incompatible with HF Suitable for most fine chemical slurries
Max Grinding Fineness ≤0.1 μm (D50) Achievable in high-shear sand mills
Frequently Asked Questions (FAQ)
1. How resistant are zirconia ceramics to strong acids and alkalis?

Zirconia ceramics display high chemical stability against most dilute and medium-concentration acids and alkalis. However, severe corrosion occurs in high-strength environments, such as hydrochloric acid concentrations exceeding 1:9 or sodium hydroxide solutions above 10% concentration.

2. Which key industries benefit from using 95% zirconia beads?

Due to their immunity to metal ion contamination, 95% zirconia beads are extensively utilized in grinding and dispersing processes for paints, inks, dyes, pesticides, electronic ceramics, chemical engineering, and machinery.

3. What are the key physical properties of zirconia ceramic grinding media?

Zirconia ceramics feature exceptional wear resistance, high density (6.0–6.1 g/cm³), outstanding hardness (1250–1450 HV), high thermal resistance, smooth surface finish (Ra ≤0.05 μm), and electrical insulation properties.

4. What is the operational temperature range for zirconia ceramic components?

Zirconia ceramics maintain structural integrity and perform reliably across a wide operating temperature spectrum ranging from -50°C to 800°C.

5. Is zirconia ceramic resistant to Hydrofluoric Acid (HF)?

No, zirconia ceramics are incompatible with Hydrofluoric Acid (HF), despite being resistant to organic solvents, acids with pH ≥ 2, and alkalis with pH ≤ 12.

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