Wholesale Activated Alumina Ball 2-4mm Manufacturer, Manufacturers

BAO
Microcrystalline alumina micro sphere, 92%alumina bead 
Made of modified high pure alumina powder,  Properties compared to zirconia beads.

General Character

Product Description

Feature
Because of its special process, microcrystalline nanostructures are reflected in the interior of the beads, and they are homogeneous and compact.
A wide range of applications, especially grinding materials with high hardness.
Smooth surface, easy clean, less wear to equipment.
Chemical Content & Application
Formula Type A
Al2O3: 92%  |  SiO2: 5%  |  Others: 3%
Formula Type B
Al2O3: 95%  |  SiO2: 3%  |  Others: 2%
Application
It is suitable for grinding and dispersing all kinds of vertical, horizontal sand mill, ball mill and other equipment.
Physical Properties
Density 3.7
Bulk Density 2.2
Hardness (Hv) 1100
Sphericity (%) 98%
Standard Size (mm)
0.3, 0.4, 0.5, 0.6, 0.8, 1.0, 1.2, 1.5, 1.7, 2.0, ~20, 30, 40, 50, 60
Packing (kg)
25kg Plastic Drum / 25kg Bags

Because of its high strength, high hardness, high wear resistance, large ratio, small size, high temperature resistance, corrosion resistance, no pollution and other excellent characteristics, high aluminum ball is widely used in different types of ceramics, porcelain glaze, glass, chemical and other factories of thick and hard material finishing and deep processing.

Taking 92% of the high aluminum ball as an example, its specific gravity (density) should reach more than 3.60, alumina content of more than 91.5%, low iron content. The same raw material, the same formula, the same firing temperature, the smaller the fineness of the powder after grinding the raw material, the higher the specific gravity, the better the wear resistance. The specific gravity of high aluminum ball is mainly affected by powder and burning, burning (not cooked), coarse powder, adding miscellaneous materials and other factors will lead to insufficient specific gravity of ball stone. The low specific gravity of the stone is not wear-resistant, easy to crack, but the high specific gravity does not mean that the stone must be wear-resistant, because the over-sintered stone can also reach a higher specific gravity.

Ball stone is the most important quality embodiment of wear resistance, some testing agencies can also do abrasion tests, these test reports can show the quality of ball stone, but the data is only for reference, because the laboratory testing environmental conditions and production environment is very different, the first test is water grinding, and many manufacturers are dry grinding; Secondly, many times the test is not put into other raw materials, but the friction between the stone and the stone, and the actual production process is to add a variety of raw materials. In the actual use of the process, to detect the wear of the ball stone, must do more records, after the initial ratio, by recording the number of added ball stone, combined with the output, calculate the wear of the ball stone in the production, so as to compare the cost of high aluminum ball and other grinding ball, can also compare the quality of the ball stone between the manufacturers. In addition to the hardness and fineness of the feed, there are also factors such as the grinding method (such as dry grinding and wet grinding), the speed of the ball mill, whether the ratio of the ball stone is reasonable, the viscosity of the feed and so on.

Frequently Asked Questions (FAQ)
What are the key features of microcrystalline nanostructure beads?
They feature a homogeneous and compact interior, high wear resistance for hard materials, and a smooth surface that allows easy cleaning while reducing wear on equipment.
Which industrial equipment is suitable for high aluminum grinding balls?
They are suitable for grinding and dispersing in all types of vertical and horizontal sand mills, ball mills, and other equipment across ceramics, glass, glaze, and chemical industries.
What chemical compositions are available for these grinding balls?
Two standard options are available: 92% Al2O3 (with 5% SiO2 and 3% others) and 95% Al2O3 (with 3% SiO2 and 2% others).
What factors affect the specific gravity and wear resistance of high aluminum balls?
Specific gravity is mainly influenced by powder fineness and sintering processes. Coarse powder, under-firing, or adding impurities reduces specific gravity and increases wear. However, extremely high specific gravity caused by over-sintering does not guarantee higher wear resistance.
Why do lab abrasion test reports differ from actual production performance?
Lab testing often uses water grinding without raw materials (stone-on-stone friction), whereas actual production often involves dry grinding with complex raw materials, varying mill speeds, feed viscosity, and ball ratios.
How can wear rate be measured accurately in actual factory production?
By maintaining thorough operational records after setting the initial ball ratio, tracking added ball quantities alongside production output, and calculating actual wear per unit produced to accurately compare product performance and costs.

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